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System Optimisation and Review
Value Proposition:
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Improve throughput given existing equipment, operations and cost management goals.
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Optimise efficiency though expert analysis of throughput and efficiency of existing inserters and sorters against productivity goals.
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Increase productivity 15% and more!
Description of Offering:
This offering is specifically designed to assist in maximising the productivity and throughput of existing inserter and sorting operations.
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Document existing process flow to and from the inserter / sorter stage of mailpiece production
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Observe and outline entire ADF operations process flow
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Document production goals and expectations for inserting and sorting
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Identify key data needed for site analysis
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Provide an accurate measurement of current machine and operator performance, segmented by job set-up types
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Identify any bottlenecks in inserting and sorting and/or concerns regarding overall throughput and productivity
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Evaluate equipment layout and recommend ways to optimise product and material flows in insert and sort operations
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Work with site management to develop realistic throughput goals by job type with consideration for changes in key production – process factors/variables including, but not limited to: batch size, job-equipment mix, shift change practices and management, process balancing, operator training and application of Best in Class practices
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Review and provide suggestions for improvement of production control functions
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Identify waste, alignment issues, and quality control issues
Deliverables to the Client:
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Written report will be prepared documenting existing process flow and recommendations for operations in order to maximise inserting and sorting throughput in support of goals and expectations.
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Provide a general layout of inserter equipment placement in facility with interfaces to other equipment/systems as required
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Report additional areas of opportunity for future improvement regarding site operations and management, for consideration
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